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how to convert my 48 volt golf cart to lithium

by Felipa Graham Published 2 years ago Updated 2 years ago
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Drop-in some new 48V lithium batteries which will fit perfectly into the slots. Reverse the process of installing the mounting brackets and straps to install the lithium batteries. With InSight 48V lithium batteries, you’re going to install the batteries in parallel. Make sure your cables are going from positive to positive.

Full Answer

Can you convert a golf cart to lithium ion?

Converting your Golf Cart to Lithium Ion If you think that changing over from traditional to lithium ion is difficult, you’re wrong, it’s actually super easy. All you have to do is pull out your old crusty batteries, drop in your new 12 volt Lithium Ion batteries, reconnect your wires, secure the batteries down, and you’re good to go.

What size battery do I need for a 36V golf cart?

For example if your golf cart has been running on 36V built out of 6 X 6V lead acid golf cart batteries you can replace it with 3 X 12V Dakota Lithium Plus 60Ah batteries to make 36V.

What are the benefits of a lithium golf cart battery?

Lithium golf cart batteries can increase your power and milage, giving you an even better ride than before. Before you start converting your old lead-acid batteries to the much better lithium option, you may need to know a little bit more about the whole process.

Should I replace my lead acid golf cart battery?

This product review focuses on a decision many golf cart owners face when the original lead acid batteries start failing: replace with the exact same or consider an alternative brand lead acid batteries. Until recently, these were the only viable options.

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Can I convert my golf cart to lithium battery?

Allied Lithium Batteries are the only true "Drop-In-Ready" lithium batteries for golf carts. They are the same size as your current lead-acid batteries which allow you to convert your vehicle from lead-acid to lithium in less than 30 minutes.

How much does it cost to convert a golf cart to a lithium battery?

Altogether, a conversion would cost $3845 and will provide a reported 2000 cycles at a lower energy content of 5120 watt-hours, versus 10,500 watt-hours for a comparable flooded lead-acid battery pack costing about $800.

How do I upgrade my golf cart to lithium?

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How many lithium batteries do I need for 48V golf cart?

If you're using a 48V lithium battery connected in parallel you don't need to install a specific number of batteries to meet the voltage requirements – you install the number of batteries that will give you the mileage range you desire. You can use as few as 2 batteries or up to 6 batteries in a typical golf car.

Is lithium battery golf cart worth it?

Lithium batteries offer many advantages over lead-acid and AGM batteries, such as an extended lifespan, significant weight reduction, increased efficiency, and an overall reduction in cost. These advantages make lithium batteries the best option for golf cart batteries.

Will lithium ion batteries make my golf cart faster?

More Power Means More Speed A lithium golf cart battery has more power than a comparably sized SLA battery. What this means for your golf cart is a huge improvement in speed and power. The more power your batteries give your engine, the easier it is for the cart to navigate uneven terrain.

How long will lithium batteries last in a golf cart?

One of the main advantages of a lithium-ion battery-powered golf cart is that they have a much longer lifespan than a traditional lead-acid one. The average lithium golf cart battery has around 2,000 to 5,000 cycles; whereas the average lead-acid one only has anywhere from 500 to 1,000 cycles.

How do I convert my ezgo Rxv to lithium?

Allied 48V Lithium Batteries for EZGO RXV Choose from 2 x 48V 30AH (60AH) all the way up to 6 x 48V 30AH (180AH) lithium batteries for maximum range. Simply remove the lead-acid batteries and replace with the Allied Lithium Batteries, attach cables in parallel, secure holding bracket, and the install is complete.

How far can a golf cart go with lithium battery?

Lithium batteries cover up to 100 miles on a single full charge. Lithium batteries feature a longer battery life and a speedy charging time. Thus, luxury golf carts with lithium batteries give you a more extended range and faster recharging.

How long does a 48V lithium-ion battery last?

about two to three yearsThe typical estimated life of a Lithium-Ion battery is about two to three years or 300 to 500 charge cycles, whichever occurs first. One charge cycle is a period of use from fully charged, to fully discharged, and fully recharged again.

How much does a lithium golf cart cost?

If you are in the market for a new golf cart, possibly your dealer has offered a lithium version as an option. Currently the lithium option adds between US$2200-$4000 to the regular cart price over traditional lead acid batteries.

How many volts does a golf cart have?

Depending on how you use your golf cart, and how hilly your golf course is, you can choose to replace the six eight-volt batteries (48-volt system) with either two, three or four 48-volt lithium batteries. A major difference between the lead acid batteries in a golf cart and lithium, is that lithium is scalable.

How long do golf cart batteries last?

Lead acid golf cart batteries normally last between three and five years, and usually have a 12-to-18-month warranty. Lithium batteries are rated to last eight to ten or more years. The RELi3ON® InSight lithium batteries reviewed here, carry a 7-year full warranty (and in the 8th, 9th and 10th year, a 10 percent discount on a replacement) ...

How many volts does a lithium battery pack?

Lithium batteries pack more power than lead acid, and in the case of InSight batteries, each battery supplies 48 volts and 30-amp hours. You can comfortably replace the six lead acid batteries in your cart with just two lithium batteries. If you go with two lithium InSight ...

What is the difference between lithium and lead acid batteries?

A major difference between the lead acid batteries in a golf cart and lithium, is that lithium is scalable. That is, you can start with a two-lithium battery system, and if you find you need more range, you can simply add one or two more lithium batteries to your system later.

How are lithium batteries connected?

Note: this is very different from how your lead acid batteries were connected. Your lithium batteries are connected in parallel . That means the cable from one battery’s positive terminal is connected to the next battery’s positive terminal.

How long does it take for lithium batteries to lose their capacity?

Also, unlike lead acid batteries that lose their capacity quickly over time (when not left on a charger/maintainer), lithium will still have 80% of their capacity after 60 days and will take two years to drop to 20% of their capacity.

What Size Battery Do I Need?

The first thing to look for when upgrading to lithium is that you’re choosing a drop-in replacement size battery. The most common lead-acid golf cart battery is a group-size GC2/GC8 battery.

How Do I Determine My State Of Charge?

Consider installing a Fuel Gauge so you’re always able to view your state of charge. Over time, we’ve learned that voltage-based gauges are not accurate when measuring lithium-based chemistry.

How Do I Charge My Lithium Battery?

Another item you will want to have when upgrading your vehicle to lithium batteries is a charger. Before we mention the battery chargers we recommend, there are a few things you need to confirm when selecting a charger for your setup.

Do I Need Battery Spacers?

Yes, if you’ve chosen a lithium drop-in solution that is the same GC2 size as your lead-acid batteries, you may want to consider battery spacers. Battery spacers are used to fill the empty battery slots when installing true drop-in replacement batteries, such as RELiON’s InSight 48V batteries.

48v Lithium Battery Pack 105ah Full Conversion Kit

This set includes 1 x 48V Golf Cart Lithium Battery Pack that is made to fit EZGO TXT and works with both 6 x 8 Volt and 4 x 12 Volt Precedent configurations. Simply remove the Lead-Acid Batteries and replace them with the 48v Lithium Battery Pack 105ah. Attach the cables and secure the holding bracket to complete the install.

Remote Monitoring and Maintenance

The real-time battery status can be checked using integrated GPS, to also maintain remotely and to check updating data. Anti-theft system-remote tracking and turning on/off the BMS is also included.

1-5 Hour Fast Charging

The quick-charging time is ONE hour only for 80% charged and the standard charging time is FIVE hours for fully charged.

How long does it take for a lithium ion battery to charge?

Lithium Ion batteries are going to charge almost 80% of the battery in 1 hour, and can completely charge in 3 hours. 2. Lithium Ion Batteries Last Longer. Lithium Ion batteries are going to last you a lot longer than traditional Lead Acid. The chemistry used in Lithium Ion allows for more charge cycles.

How much does a lithium ion battery weigh?

Lithium batteries are very light compared to traditional batteries. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. Traditional Lead Acid batteries can weigh up to 330 pounds! If you convert your golf cart to lithium ion batteries, you could potentially lose almost 300 pounds of weight.

What happens when a battery is charged?

When the battery is charging, the positive electrode, or lithium-cobalt oxide, gives up a portion of its lithium ions, which pass through the electrolyte to the graphite, or negative electrode and stay there. During this process the batteries are taking in and storing energy. When the battery is discharging, the ions are passed back to ...

What is a negatively charged battery made of?

The negatively charged electrode is typically made from graphite (carbon) and the electrolyte used will often change from one type of battery to the next. Honestly, this isn’t wildly important when it comes to understanding how lithium batteries work. Most lithium-ion batteries work the same way.

What are the advantages of lithium ion batteries?

The Advantages of Lithium-Ion Batteries 1 Easy charging, No “memory effect” 2 Powerful for a Lightweight battery 3 Contain no heavy toxic metals

Why does a lithium battery catch fire?

Lithium batteries tend to catch fire if they experience an internal malfunction (short circuit), or if they are overcharged. In both cases, this is what is considered a “thermal runaway”, which eventually causes the battery to explode, or at the least catch fire.

How long does a rechargeable battery last?

The chemical reactions in rechargeable batteries can happen hundreds of times, and in both directions, which can typically give you anywhere between 2 – 10 years of battery life. (This depends on how well you take care of your battery, and the amount of use it gets).

How far can a 12 volt battery go?

Four 12 Volt batteries have a range of about 12 miles. Compare that to 30 to 90 miles on a full charge (depending on battery model). Monitor the battery capacity easily. A simple battery monitor with a shunt can be added to display battery capacity.

Why is it important to keep lead acid batteries charged?

During discharge, small crystals of lead sulfate are created on the battery plates and are dissolved again during recharge. Leaving the battery uncharged, the crystals gradually re-crystalize to larger ones, difficult to dissolve, thus preventing the battery to recharge, practically reducing its capacitance. This phenomenon is called sulphation and is the major factor for early battery degradation.” from article

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