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how to fix a golf cart solenoid

by Dora Lubowitz Published 2 years ago Updated 2 years ago
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Try out the steps listed below to help troubleshoot the solenoid found in your EZ Go golf cart:

  • Check to confirm if all the cable connections and wires are in place, as well as secure and tight. ...
  • Place the cart such that its rear is secured on a jack stand. Connect the negative terminal of the voltmeter to the main negative post of the battery. ...
  • Keep the gear selector in the forward direction and the key switch in the ON position. ...
  • Repeat the above step by placing the probe on the controller side. ...

Part of a video titled Replace Solenoid in Golf Cart - YouTube
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So you start by removing the bolts that actually hold the solenoid to your golf cart wherever thatMoreSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever that might be. And one of the tips i also like to mention is hold up your new solenoid.

Full Answer

How do you test the solenoid on an electric golf cart?

With the key off, and the cart direction switch in a neutral position, set your voltmeter to ohms, and place a probe on each large terminal (see first image below). There should be no reading. 4. Now, with the cart's direction switch in the forward position, and the key on, step on the accelerator. You should hear a click coming from the solenoid.

How do you troubleshoot an EZ GO golf cart solenoid?

EZ Go golf Cart Solenoid Troubleshooting. Try out the steps listed below to help troubleshoot the solenoid found in your EZ Go golf cart: Check to confirm if all the cable connections and wires are in place, as well as secure and tight. You must disconnect the negative battery cable before taking off the controller cover.

Why is the solenoid on my golf cart not working?

The solenoid clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

How do you fix a car solenoid that is not working?

Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery. Step 3 – Check all connections to the solenoid and clean or tighten.

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Can a golf cart solenoid be repaired?

A solenoid replacement is a straightforward repair that most people complete in under an hour. For many people, golf carts are an excellent tool. They provide a little more pleasure to your day while also assisting you in getting around the golf course easier.

What happens when golf cart solenoid goes bad?

If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).

Can you bypass a solenoid on a golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

How do I test a golf cart solenoid?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

What are symptoms of bad solenoid?

As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•

Can you bypass a solenoid?

5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do you jump a solenoid?

0:271:17How to Jump the Solenoid on your ATV or GoKart - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe're just going to put them out and then how we jump it is you could take any screwdriver PhillipsMoreWe're just going to put them out and then how we jump it is you could take any screwdriver Phillips or straight head and then we're going to connect the bolts.

How do you check if a solenoid is working?

Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.

How do you troubleshoot a solenoid?

Check if the power supply is correct and the coil can dissipate heat by ventilation. Install a new coil and never power the coil when not mounted on the valve. Check for moisture within and replace if necessary. Replace any damaged or bent armatures as well, and check media compatibility with your valve.

How do I know if my ezgo golf cart solenoid is bad?

First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.

How much does it cost to replace solenoids?

The overall cost to replace the shift solenoid in an automatic transmission ranges from $200 to $500 for a single solenoid. If the damage requires you to replace the entire solenoid pack the cost increases to between $250 and $700.

What is a solenoid in a golf cart?

A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.

How to tell if your solenoid is faulty?

In an electric cart, one of the key signs of a faulty solenoid is when you turn your cart’s ignition on, and find no electricity is being transferred to the controller from the solenoid. When this occurs the usual solenoid click on and off associated with the ignition switch will not take place.

What is a solenoid wiring diagram?

A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.

How to get a golf cart going without a glitch?

To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.

What does the inductive throttle sensor do on a golf cart?

When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.

How often do solenoids work?

Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.

Why is my golf cart not clicking?

This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.

How to check a solenoid?

Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.

What voltage is applied to the two small terminals to activate the solenoid?

Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.

What is a solenoid on a golf cart?

The solenoid on a golf cart, be it gas or electric, is a simple yet critical component, It is often appropriately referred to as the heart of the golf cart. Without getting too complicated, at this stage, it is responsible for transferring power to the vehicle.

Why does my golf cart solenoid not move?

It could be faulty, worn out, or have a loose connection. The contacts could have overheated which not only causes problems and damage but is also a potential danger. If you find that the golf cart solenoid just clicks but does not move it could be one of several issues and more diagnostics will be necessary.

Why is a golf cart important?

A golf cart makes the game more enjoyable and speeds up play. It also allows older people to enjoy the game even if they do not have the fitness to walk the distance. One of the most important components of the cart is the solenoid. It also happens to be the part most likely to give you issues. We take a look at the importance ...

How many times does a solenoid kick in?

An average round could see the solenoid kick in more than 1500 times. We will take you through the signs to look out for if you expect a solenoid issue, how to test the component, how to bypass it if necessary, and other related information that can help you avoid or fix solenoid issues.

Why does my gas cart not engage?

This is often the result of the contacts not releasing. What it does is cause the starter to operate continuously, even when the ignition is in the off position.

Can a golf solenoid cause a golf cart to not work?

It is important to look out for these symptoms and take corrective action when necessary. A faulty solenoid could not only leave you without a functioning golf cart but poses a safety risk.

Do electric golf carts have solenoid issues?

Electric golf carts are also prone to solenoid issues although they are slightly less prevalent than with gas models. When you use the ignition, you expect to hear a click sound. If you do not hear this sound when using the ignition, it is quite likely to be an issue with the solenoid.

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