You can usually tell by looking while the switch is still in the cart if the board has been hot. You can test the micro switches with a ohm meter. I did check the micro switches and they are working. I just wanted to check the forward and reverse switch due to the golf cart wont move in either direction.
Full Answer
How to replace the ignition switch on club car golf cart?
Remove the face nuts with a pair of pliers. Now, the ignition switch can be removed easily. Install the new switch on to the plate and screw the face. Reverse the steps given above for locking the ignition switch back in place. Turn on the switch and verify that it is working. How to Replace the Ignition Switch on Club Car Golf Cart
How to test the forward reverse switch on a golf cart?
How to Test the Forward Reverse Switch on a Club Car Golf Cart Check thoroughly for loose connections. Use a multimeter to check if all the parts are getting power.. Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see... As you put ...
How can I tell if my golf cart switch is bad?
You can usually tell by looking while the switch is still in the cart if the board has been hot. You can test the micro switches with a ohm meter. I did check the micro switches and they are working. I just wanted to check the forward and reverse switch due to the golf cart wont move in either direction.
Where is the speed controller on an electric golf cart?
As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly.
How do you test a golf cart switch?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How do you test a golf cart controller?
The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.
How do I know if my EZ GO controller is bad?
Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
How do you reset a golf cart controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do you troubleshoot a club car controller?
Here are a few quick troubleshooting tips.Make sure it isn't your batteries! ... If your batteries are fully charged and your vehicle won't run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller.More items...
How do you bypass a golf cart controller?
1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.
How do I reset my EZGO controller?
Reset the battery cable Unplug the negative battery cable (the black wire) before beginning any work on the speed controller. Once disconnected, you should remove the speed controller cover and then reconnect the negative cable.
Where is the reset button on a EZGO golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Do all golf cart motors have a reset button?
Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.
Where is the reset button on an electric Club Car golf cart?
If you've charged and cleaned your battery and you're still having electric golf cart problems, your next step is to check the motor. Believe it or not, it may be as simple as pressing a reset button. Use a screwdriver to expose the motor. Look for a small red button located near the main power supply.
How do you fix a golf cart that won't move?
When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How to test a club car reverse switch?
To test the Forward Reverse switch on a Club Car golf cart, you will need to use a multimeter to check of all parts of the golf cart are getting power. Then press your foot on the accelerator and check to see if the solenoid is charges. If you are a golf enthusiast who possesses ...
How to put a golf cart in reverse mode?
Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see that the solenoid charges up pushing the pedal, then your forward reverse switch is working fine. As you put your Golf Cart in the forward mode, check your multimeter for full voltage.
What to do if my Club Car Forward Reverse Key is overheating?
As a result, the reverse switch tends to get heated up.
Why is my golf cart not moving forward?
If your Golf Cart is not moving forward and backward properly, there might be a problem with your forward and reverse switch. When you examine the forward and reverse switch of the golf cart, first look for corrosions or check if any wiring is disconnecting. In the switch, some connectors are loosely connected to facilitate ease of movement ...
Why does my golf cart vibrate?
Make sure that the screws and nuts are tightly secured in place. If they aren’t fastened properly, they may tend to vibrate as the Golf Cart moves and leads to damage or overheat of the forward-reverse switch.
Why does my golf cart smell?
When the forward-reverse switch is in the reverse direction, you will get a buzzing sound. Overheating may result in a burning smell. The Golf Cart may fail to offer the optimum speed, even in the forward direction.
What is the purpose of a forward reverse golf cart?
The forward-reverse switch’s primary purpose is to control the forward and backward movements of the Golf Cart. It is prone to frequent damage. Some of the common symptoms that will make you aware when your Golf Cart forward and backward switch is acting up is: The Golf Cart tends to move forward, even if the switch is in the neutral position.
When upgrading your golf cart controller, do you suggest working with manufacturers that have spent the time building controllers for your specific?
When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controllers for your specific brand.
How many volts does a golf cart need?
You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
What is the center of a golf cart?
As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
What is a battery current limiter?
Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
What can a controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
How to check if a golf cart is good?
Jack the back of the cart up. Then jump the 2 large posts on the solenoid with a 6 gauge or larger jumper cable and see if it runs. If it does the solenoid is bad. If it still doesn't run you can test the motor with 12 volts to make sure it's good. If the motor is good and the cart is wired right I'd lean toward the controller being the problem.
Is clicking a soleniod a good solenoid?
Keep in mind a clicking soleniod doesn't mean its a good solenoid.
Can you leave a charger in a hotrod cart?
HotRodCarts. It's not a good idea to leave the battery charger plugged into the cart. The older EZGO battery chargers won't cycle on and off unless it's unplugged from the cart. Your best bet is to charge the cart and unplug the charger if the the carts is going to be sitting for 2-3 weeks at a time.
What does a golf cart controller do?
Similarly, what does a controller do on a golf cart? A controller works like a dimmer switch for a light. It varies “power” by modulating voltage. By using a controller, it allows the user to vary the current to the motor thus adjusting the speed of the vehicle.
How to tell if a controller is bad?
Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What is a programmable controller?
Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.
What to test before testing golf cart solenoid?
BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
What Does A Solenoid In A Golf Cart Do?
In the early 1960s, a bank of solenoids was used in electric carts to redirect electrical power of different voltages, or through a resistor, to vary the speed of the electric motor. The number of single-action solenoids (4-terminal solenoids) used in each golf cart was reduced with the advent of dual-action solenoids (6-terminal solenoids).
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to check if a battery is low?
First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
Why does my solenoid stop working?
A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.
Which part of the solenoid becomes electromagnetic when the low voltage is applied to terminals?
Wire Coil. This is the part of the solenoid that becomes electromagnetic when the low voltage is applied to terminals #1
The Importance of The Speed Controller
Speed Controller Functions
- In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. 1. Battery Current Limiter:This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage. 2. Motor Current Limiter:This can protect your vehicle controller and moto…
Programming Your Speed Controller
- Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
Determining Your Power Rating Needed
- After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power pr...
Choosing The Right Controller
- Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
Final Thoughts
- As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…