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how to test golf cart micro switch

by Jabari Hodkiewicz Published 3 years ago Updated 2 years ago
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How to Test EZGO Micro Switch

  1. Access the Micro Switch. Most of the micro switches on EZGO golf carts including the EZGO TXT, EZGO RXV, and EZGO Express are located beneath the cart ...
  2. Connect a Voltmeter. The micro switch will have two wires connected to it. ...
  3. Check for Continuity. ...
  4. Reset the Switch. ...

Part of a video titled Electric shower problems: How to test a microswitch. - YouTube
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This is the normal micro switch and normally. The power comes in the top connection. Here and whenMoreThis is the normal micro switch and normally. The power comes in the top connection. Here and when the buttons pressed it goes out here and off to the elements or whatever.

Full Answer

How do you test an accelerator micro switch on a golf cart?

A typical accelerator micro switch on a gas golf cart only has two terminals as well, a common and either a normally closed (NC) or normally open (NO) depending on the year and model. However, our test is generic and applicable to most carts. Again, leave your black probe on the battery negative terminal and use your red probe for testing.

What does the micro switch do on a gas golf cart?

When the micro switch is activated, with the key ON or OFF in a gas golf cart, it allows battery reference voltage to flow to the key switch in many cases. But, it stops there, until key switch is turned ON to allow the power to activate the solenoid.

How can I tell if my golf cart switch is bad?

You can usually tell by looking while the switch is still in the cart if the board has been hot. You can test the micro switches with a ohm meter. I did check the micro switches and they are working. I just wanted to check the forward and reverse switch due to the golf cart wont move in either direction.

How to check the voltage of a micro switch?

You’ll need to connect a voltmeter to check the voltage on the supply side and the output side. Remove the wires from the micro switch terminals and connect the voltmeter after checking the polarity. With the switch in its original position and in the alternate position, check the readings in the voltmeter from the micro switch.

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How do you test a micro switch on a gas golf cart?

Again, leave your black probe on the battery negative terminal and use your red probe for testing. With the key switch ON, you should read battery voltage at the common terminal (C or COM), but not the other terminal. Once the micro switch is activated, you should read voltage on both terminals.

How do you test a Club Car micro switch?

Micro Switch Testing The micro switches are simple 2 wire on/off switches. They open and close mechanically. You can test function with a voltmeter if you first verify 36v in on the supply side of the switch, then mechanically trigger the switch, and test for 36v on the output side.

How do you test a micro switch on a EZ Go golf cart?

Depress the pedal slowly. The reading should be 0.45 - 0.53 volts just as the micro-switch is activated. Depress the pedal slowly to full throttle. The reading should move smoothly to about 1.5 volts.

How do you bypass a micro switch on a golf cart?

You can bypass the reed switch in an EZGO golf cart by connecting the red wire of the reed switch to the white wire from the charger receptacles and to the red wire from the FRN micro switch.

What does the micro switch do on a golf cart?

Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.

How does a micro switch work?

Micro Switches have an actuator which, when depressed, lifts a lever to move the contacts into the required position. Micro switches often make a “clicking” sound when pressed this informs the user of the actuation. Micro switches often contain fixing holes so that they can be easily mounted and secured into place.

How do you test if a micro switch is working?

2:134:10Electric shower problems: How to test a microswitch. - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is the normal micro switch and normally. The power comes in the top connection. Here and whenMoreThis is the normal micro switch and normally. The power comes in the top connection. Here and when the buttons pressed it goes out here and off to the elements or whatever.

How do you test a push button switch with a multimeter?

7:5014:47Test and Assembly of Push Buttons / Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo again normally if we don't touch it it is activated if we press it it opens up that circuit. SoMoreSo again normally if we don't touch it it is activated if we press it it opens up that circuit. So that is our stop button. So that's just open that up this.

How do I test my EZGO sensor?

Take a digital multimeter and set it to the volts reading. Place the positive probe of the meter on the white wire terminal of the ITS. Release the accelerator pedal slowly. The reading should be in the 0.45V to 0.53V range when the micro-switch gets activated.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do you test a solenoid on a golf cart with a multimeter?

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

How do I know if my electric golf cart solenoid is bad?

First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.

How to test golf cart solenoid?

A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.

How to tell if a golf cart won't start?

The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

How to check if a battery is low?

First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

Where are the solenoids on a golf cart?

In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.

What to do if your solenoid is not zero?

If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.

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