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what would make a g16 golf cart bend a pushrod

by Lou Hettinger V Published 3 years ago Updated 2 years ago
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What kind of engine does a G-16 electric golf cart have?

The electric version of the G-16 is the G-16E. Designated as the G-16A Gas Ultima, the golf cart runs on a 10-horsepower engine with passenger-car features and an air-cooled muffler that keeps the engine quiet.

Will a worn exhaust lobe bend the intake pushrod?

if the exhaust lobe is worn it may bend the intake push rod. Did you find the recommended reading relevant to this discussion? Help us improve your recommendations by telling us what you would like to see.

Why do my pushrods bend at high RPMs?

Usually pushrods will start to bend at high rpms when they're not designed to run that high. What kind of valvetrain do you have? As in, give some details on your valvetrain components (i.e. material, manufacturer, stock, aftermarket, new, used...etc.)

Do you make a performance kit for the g16-g22?

We have made a performance kit for the G16-G22 carts that are for stock or lifted. When you crank the governor down or lift the cart your motor needs more fuel and air to run right and live. Our kit includes our high flow air filter with instructions on how to ....

What is a G-16 golf cart?

How fast can a G-16 go?

What year did Yamaha introduce the G series golf cart?

How many people can sit on a G-16?

When did Yamaha introduce the G-16?

What is the front suspension of a Yamaha?

See more

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What would cause a bent push rod?

Several factors can attribute to a bent pushrod. Sticking hydraulic lifters with a distinct gap in-between the rod and lifter can cause a bent pushrod. Other causes include loosening valve guide thimbles (in small engines), stud or rocker ball wear.

What causes push rod failure?

The two most common causes of this failure are; Bad fuel (I have seen bad fuel cause momentary valve stick in large and small engines causing rocker arms to fall out between cam and valve or bent push rods.) Bad fuel can leave sticky deposit on intake valve.

How much compression should golf cart have?

How Much Compression Should your Golf Cart Have? You can get a good feel about your engine's condition by checking its compression. The vast majority of gas engines should have a compression of about 150 psi. If your golf engine is new then your compression should be between 150psi – 160psi.

Why is my golf cart popping?

The precedent popping noise occurs due to bad sway bar links, damaged joints, and other internal issues on the golf cart.

Can you drive with a bent pushrod?

You can drive with a bent pushrod, but it's not recommended. Bent pushrods can cause more damage to your engine if left untreated, and this could lead to even bigger problems down the road. It's best to get any symptoms of a bent pushrod checked out as soon as you notice them.

How do you know if your push rods are bent?

0:001:09Bent Push Rod, How to Check Easy Way - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo take the push rod clean it up if it needs cleaned up lay it on a piece of glass. And roll itMoreSo take the push rod clean it up if it needs cleaned up lay it on a piece of glass. And roll it that's the simplest way to find out whether or not your push rod is bent or straight.

How do you adjust the carburetor on a EZ Go golf cart?

2 Cycle engine: The adjustment screw is on the side of the carburetor and is parallel to the ground. You can identify it by the lock nut at the base of the screw. Loosen this and turn the screw all the way into a soft seat, then back it out one and a half (1-1/2) turns.

What would cause a golf cart to backfire?

Engine backfiring occurs when there is an air leak within your golf cart or sometimes when there is too much fuel inside. This can cause the piston to slam against the cylinder head and cause a tapping sound. An essential component of any golf cart is the drive belt.

Why does my golf cart backfire when I let off the gas?

The golf cart backfires when you let off gas is because the carburetor butterfly isn't getting closed completely. Air suction from the exhaust gasket is another possible cause. Checking the carburetor and adjusting the return spring to its original position so that the carburetor is closed solves the problem.

Why does my golf cart squeal when I accelerate?

The five most common reasons a golf cart squeaks include bad rubber bushings, front and rear spring failure, slipping belts, loose parts rubbing together, and problems with your wheels.

Yamaha Serial Number Guide | GolfCarCatalog.com

Yamaha golf cars are classified by generations. Each generation had few changes during its lifetime, but each generation had many changes. The following are easily-identifiable markers from each generation:

Yamaha G16-A Golf Cart Service Repair Manual - [PDF Document]

Yamaha Golf Cart - Greater Boston Soaring Cart Yamaha G22A Owner_Operators...routine maintenance, including oil and air filter elements, tires, brake shoes, spark plugs, starter and

Why won't my G16 run?

If your G16 has a broken accelerator cable then it won’t be able to run because there’s no compression. If your accelerator cable is broken, then you can’t fix it and must replace it. Replacing the accelerator cable should fix the compression issues in your G16.

How to tell if a golf cart has low compression?

To check if pressure is escaping your golf cart’s engine, you have to check the compression in the cylinders of your engine using a compression gauge.

How to remove a rubber boot from a cart engine?

Without using too much force, remove the rubber boot from the spark plug. Put a socket wrench over the spark plug and loosen it till you can remove it from your cart engine. Put the choke in the off position.

What causes low compression on a Yamaha golf cart?

Yamaha golf cart engines in general have a pretty common problem that causes low or no compression; misplaced push rods. A push rod that’s not under the rocker arm will cause a compression problem. This is easy to check and relatively simple to fix.

How to fix a cart engine that is not getting enough oil?

This means that the top parts of your engine are not getting enough oil. Simply tightening the valves should fix your compression issue. If there’s not enough oil getting to the top parts of your cart engine, there’s a way to fix it. Remove the steel tube that goes through the back of the motor. Blow through it .

What causes a cart to have low compression?

A clogged exhaust. If your cart engine can’t pull in fresh air, then it’ll have low compression. So if your exhaust is clogged, your cart engine gets low compression. To fix this, just clean out your cart’s exhaust and make sure your exhaust is functioning properly in general. A bad gauge.

What compression should a golf engine have?

The vast majority of gas engines should have a compression of about 150 psi. If your golf engine is new then your compression should be between 150psi – 160psi. A used engine that’s still in decent enough shape should be at around 120psi to 140psi.

What is a Plowman's hot set up?

Plowman's offers a wide variety of performance upgrades for Yamaha carts. The Hot Set Up is the most popular. We start by over boring and re-jetting your carburetor, modifying your air box, custom designed clutch kit per your application, a Plowman's high flow air cooled exhaust system which maintains stock noise ....

Does Plowmans make bushings for G22?

Plowman's has made a rack bushing for the G-22 carts. The bushing is not available from Yamaha. Normal wear and tear or if you hit something with the passenger front tire, it will bend the rack and wear out the bushing very fast. With our bushing you can repair the rack ....

Is Mikuni G16 a good carburetor?

The Mikuni G16 to date carburetor is a great carburetor. Unfortunately, over time the brass seat will erode and not let the needle seat properly. This will cause flooding and very poor performance. We have developed a tool for our mill that will re-cut the seat and fuel hole without altering ....

How to get more speed out of golf cart?

Upgrading tires and increasing your tire size is by far one of the most economical and easiest ways to get more speed out of your golf cart. Equally applied, this is a great solution for both gas and electric golf carts. If you install a tire with a larger diameter on your golf cart, the end result is a higher top speed.

How fast can a golf cart go?

Most new and used golf carts are made to go a top speed of around 15 miles per hour . Although that is the perfect speed for most folks, there is an equal amount (if not more) of folks out there who are looking to increase their golf cart top speed and go faster than 20 MPH let's say.

How does a new battery work on a golf cart?

Simply put, most types of golf carts are designed to work with a range of different batteries. A new battery will increase a golf cart’s motor output. The result of the motor output increase is higher speed. Purchasing new batteries with a higher voltage maximum will increase your golf cart’s speed dramatically.

Is there a catch all solution to increasing golf cart speed?

A golf-cart weighed down by unnecessary clutter and debris is not a happy golf-cart! In closing, something to keep in mind is: There is no "catch-all" solution to increasing golf cart speed / golf cart power. There are many factors to consider such as, how the parts, pieces and changes interact with your golf cart.

Can you install a torque motor in an electric golf cart?

Essentially, installing a torque motor or speed motor may not be the end solution. With that said, something that you will want to keep in mind as you are upgrading, are the two main/major electrical components within your electric golf cart, that play a huge role in your golf carts system:

Do you need a lift kit for a golf cart?

Note: Depending on the size of the tire and the make/model of your golf cart, some golf carts will require a lift kit to accommodate the size of the new tires. If you are unsure whether you need a lift kit for your golf cart before replacing them, we have an excellent Resource that discusses this topic in more depth.

How to start a golf cart with a gas pedal?

Locate the gas pedal that is fitted to the governor and remove the connection. Re-route the gas pedal to the carburetor. Remove the bolt present on the shaft of the gas pedal. Slide the shaft upwards so that the gas pedal has more play. Tighten the bolt and start the golf cart.

How to change the speed of a golf cart?

Locate the spring on the differential or carburetor that helps in changing the cart speed by adjusting its tension. Increase the length of the cable that is fitted on to the body of the throttle and clutch of the two-stroke engine.

How fast is an EZGO golf cart?

The top speed of an EZGO golf cart is usually 19.9mph and the average speed is 14mph to 15mph. With governor adjustment, the EZGO cart can go faster by 5 to 10mph.

What is a golf cart governor?

A golf cart governor is a mechanical device that helps in controlling the maximum speed of the cart when it moves on flat ground. This device prevents the engine RPMs from increasing beyond the recommended specifications.

How to ride a golf cart at full speed?

Ride the cart at full speed over a course of known length. This will ensure that the governor controls the speed of the cart within factory specifications. Fasten the black plastic cover and put the seat back in place. Take care when tightening the nut. The more you tighten, the faster your cart will go.

Where is the governor arm on a golf cart?

Locate the governor arm of the golf cart. This is mounted above the rear axle housing and under the cart. Depending on the cart model, there may be a protection plate above the governor.

Can you remove a golf cart governor?

It doesn’t take much time or skill to remove a golf cart governor. With some basic mechanical expertise and general-purpose tools, you can do this yourself. The process is more or less the same in all golf carts.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

How does an inductive throttle sensor work?

So you push the pedal down, and your inductive throttle sensor makes its first signal. This will activate the speed controller and solenoid. The way this works is a relatively low powered circuit is made with the low side of the solenoid.

Is it safe to test a golf cart solenoid?

If you don’t read pack voltage, then the problem lies elsewhere. The other, more fun way to test your golf cart solenoid is certainly not as safe or good for your golf cart. It mainly involves bypassing, or jumping, your solenoid.

What is a G-16 golf cart?

The Yamaha G-16 golf cart is a lightweight gasoline-powered vehicle that is part of the G-Series family of golf carts. It dates to the debut of the G series golf carts in 1979. The electric version of the G-16 is the G-16E. Designated as the G-16A Gas Ultima, the golf cart runs on a 10-horsepower engine with passenger-car features ...

How fast can a G-16 go?

The golf cart is capable of speeds up to 15 mph. The G-16E uses a high efficiency General Electric motor with solid copper windings and brazed armature.

What year did Yamaha introduce the G series golf cart?

Yamaha launched the first G-Series golf cart in 1979 with a two-stroke gasoline-powered engine with an oil-injection system. It featured an electronic ignition system. In 1980, the electric version debuted. Five years later, the G-2 arrived with an injection-molded body and a four-stroke engine with overhead valves. The mid-1980s models featured bucket seats, turn indicators, head and taillamps, glove box, storage compartment and windshield as standard equipment. Yamaha launched the G-16 in 1996 in four factory colors. During the same year, Yamaha introduced the G-16's sister model, the G-16E, a 36-volt electric version with regenerative braking.

How many people can sit on a G-16?

The G-16 seats two people on bench seat with molded-foam cushions sealed in fabric-backed vinyl upholstery on the seat back. The seat bottom is plastic. The thermoplastic body wraps around a welded tubular steel frame. Its bumpers have a 5 mph energy-absorbing collision rating.

When did Yamaha introduce the G-16?

Yamaha launched the G-16 in 1996 in four factory colors. During the same year, Yamaha introduced the G-16's sister model, the G-16E, a 36-volt electric version with regenerative braking.

What is the front suspension of a Yamaha?

It also comes with a foot-operated parking brake. The front suspension consists of hydraulic shock absorbers and coil springs. The aluminum front hubs are permanently lubricated and have sealed ball bearings. The rear suspension uses Yamaha's "UltraPath" system of hydraulic shocks and coil springs.

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