The golf cart's speed controller sends its current and battery voltage to its motor. This entire process depends on your golf cart's input device, which includes its throttle. That's how the golf cart's speed controller allows you to operate its acceleration rate, as well as its deceleration rate.
How does a club car controller work?
It monitors the state of the motor and generates a signal to match the alternating currents. The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
How does an electric golf cart speed controller work?
The speed controller measures out current and battery voltage to the electric vehicles’ motor to raise and lower speed on the golf cart. It monitors the state of the motor and generates signals to match the alternating currents.
Why is my speed controller not working on my golf cart?
Check the golf cart battery pack…If it isn’t delivering a full current to the speed controller, then it will not function. Top off the water in all batteries and measure the voltage at the battery posts.
Which speed controller is best for my club car?
This Club Car controller is best suited for two passenger carts. This speed controller can be paired with a small 2 HP or 5 HP motor. You will most likely find this Club Car controller in the 36 Volt carts. This controller is preferable for Club Cars with rear seats and a cargo bed, and the Club Cars that are used for rides that have steep hills.
How does a speed controller work on a golf cart?
Essentially, your golf cart's speed controller sends its current and battery voltage to its motor. This process depends on your golf cart's input device, which includes its throttle. That's how your golf cart's speed controller lets you operate its acceleration rate, as well as its deceleration rate.
What does a controller do on a Club Car golf cart?
The Club Car controller measures the batteries' current and voltage to adjust the golf cart's speed. It monitors the state of the motor and generates a signal to match the alternating currents.
Can you adjust the speed on a Club Car golf cart?
0:131:31Club Car Precedent Speed Increase SUPER EASY!!! - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you turn it that way to the right or what appears to be counterclockwise. It slows it down. AndMoreIf you turn it that way to the right or what appears to be counterclockwise. It slows it down. And if you turn it that way or clockwise it speeds things up. Very.
How do I test my Club Car speed controller?
How to Test Club Car Precedent Controller? To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart's battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full.
How do I know if my speed controller is bad on my golf cart?
When your golf cart's speed controller isn't operating correctly, your cart will show it by running erratically or failing to drive at one constant speed. If your cart starts showing these symptoms, the first thing you should look at is your speed controller.
What controls the speed on a Club Car?
The basic function of a speed controller is, as the name implies, to control and manage the cart's speed. If your golf cart is working on a Brushless DC or AC motor, you will not be going anywhere without a speed controller.
How do I change the speed on my Club Car?
If you want to change your speed code, you will need to find a local golf cart dealer to change this speed setting for you. You could try to do this yourself, but would need an expensive Curtis handheld programmer. They usually charge a fee that can range from $75-$100.
How do you make a Club Car golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How do you remove the speed limiter on a Club Car?
0:040:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this leverMoreYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this lever you want to lift up and Bend and that pulls on the cable a little more.
Where is the speed sensor located on a Club Car golf cart?
The speed sensor in a Club Car Precedent golf cart is located on the back of the motor. To remove the sensor, unplug the cables behind the motor. You can use a 5/16-inch socket to remove the pigtail connector and pop off the plastic housing that encases the speed sensor.
How do I reset my Club Car controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do you bypass a speed sensor on a golf cart?
The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.
How do you test a golf cart controller?
0:042:12How to bench check curtis controller and golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo the curtis controller. And just clap your positive. There then you're going to take anotherMoreTo the curtis controller. And just clap your positive. There then you're going to take another jumper lead to give you your voltage to power up the controller.
What does a navitas controller do?
Navitas produces 600-amp golf cart controller kits for Club Car, EZ-GO and Yamaha Golf Carts that allow you to use your existing Motor and Solenoid to increase the performance of your golf cart in both speed and torque.
What does a Curtis controller do?
The Curtis Model 1222 is an AC induction motor controller for 'steer by wire' electric power steering systems. In these systems, the steering motor functions as an actuator to change the angle of the vehicle's steered wheel(s) and so change the direction of travel.
How do you bypass a golf cart controller?
1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.
What is the function of a speed controller?
In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
What does a battery controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
How much horsepower does a golf cart need?
These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
Can you program a speed controller yourself?
Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy.
Do AC motors require a sensor?
Device Support on SPF ( Speed of Position Feedback): AC motors can require a sensor in order for the controller to operate smoothly and efficiently.
What does a speed controller do in golf carts?
As the name implies, the speed controller will change the golf cart speed to the golf cart driver’s preference, but because of advances in technology, it does much more. The speed controller can offer the following functions: A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, ...
What does a golf cart controller do?
What does a golf cart controller do? As you can tell by this article, plenty! From being able to modify your golf cart speed, to managing all of the electrical components in perfect harmony, the controller really is the “heart” of your golf cart.
What is club car power drive?
Club Car’s Power Drive is a Series Motor System, on the market from 1990 and up. On the golf carts built in the years 1990 – 1994, the controller used a 0 to 5K potentiometer (36 Volt). In the years 1995 and up, they used 5K to 0 potentiometers (48 Volt).
What is a Yamaha G8?
Yamaha G8 (1990) to the G16 (1996) is a Series Wound Motor System, with the Shunt Wound Motor Systems being introduced with the G19 (1996) to the G29 (2007). There are also AC Motor (Alternating Current) systems available on the E-Z-Go RXV and late model Yamaha golf carts.
How to control speed?
The speed controller can offer the following functions: 1 A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, a motor can initially take up to 20 times its normal operating current. This must not last more than a second or two to avoid damage to the system. 2 Protection from ground faults caused by accidental shorts. 3 Safely reversing the motor by taking the motor to a stop, then reversing polarity. 4 An overheating protection thermal shutoff to protect the controller from damage. 5 Battery voltage monitoring to prevent the complete drain of the charge. 6 Overcurrent limiting to protect the motor and electrical components from damage.
What happens if you push the pedal on a golf cart?
If you pressed the pedal, the golf cart would jackrabbit jump to full throttle.
Do electric golf carts need a speed controller?
With the newer AC motor or Brushless DC motor technologies, the electric golf cart motor will not operate at all without a speed controller. These motors now require reversals in current that are accurately timed with the motor’s rotation. The purpose of the controller is to generate the exactly timed signals the motor requires to function.
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What is a programmable controller?
Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.
How to troubleshoot a golf cart?
GOLF CART CONTROLLER TROUBLESHOOTING 1 Make sure it isn’t your batteries! If your batteries are old and dead, then your golf cart will not operate. Charge them fully first and attempt to drive the unit. 2 If your batteries are fully charged and your vehicle won’t run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller. If there is no distinct clicking sound, then check your solenoid. Also, it could have to do with something in the accelerator device as well. But, we can eliminate the controller as being defective. 3 If your batteries are fully charged and you get a clicking sound ensuring the solenoid is allowing power to flow to the controller, then you can begin inspecting the controller 4 Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.
Why won't my club car run?
Due to their expense, you want to be sure your controller is the major reason and problem with your Club Car. First off, if your controller is bad, your vehicle won’t run. However, there are other reasons that could lead to your vehicle not running. Here are a few quick troubleshooting tips.
What does it mean when there is no controller?
When there is no controller, it means batteries drainage is at its peak, as motors can operate independently at their high speed, which would gradually increase stress on the mechanical and electrical components and let motors and batteries degrade quicker.
What is the function of a motor controller?
Following are some of the main functions of the controller, irrespective of the type of the motor: Limiting the current to the motor so that both motor and the controller could be protected in case of motor stalling and overloading.
Does a golf cart controller degrade?
As a controller in the Club Car or golf cart is made up of electrical and electronics components, it degrades gradually over time with the frequency of usage. But usage is not the only factor, controllers and the Club Car parts may also degrade in case of non-usage. For example, if a golf cart is left for no use for a longer period, ...
Can you trust aftermarket controllers?
price difference. Generally, Club Cars are made with highly precise and quality ensured engineering practices, so you can easily trust the aftermarket controllers if you don’t want to spend much.
Do golf carts have solenoids?
In the old days of golf carts, a series of solenoids were used which was not an efficient means for battery management. As today’s technology does not use full-on DC Motors, instead there exist Brushless DC Motors and AC Motors by way of which operators have the option to drive the Club Car at varying speeds.
How to test club car precedent controller?
To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart’s battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full. Connect a voltmeter to the negative terminal on the battery.
What is a speed controller?
The speed controller helps the rider adjust the current going to the golf cart motor, therefore adjusting the speed. This adjustment is performed by modulating voltage by the controller such that the user has full control over their club car golf cart.
How to check if golf cart battery is working?
Connect a voltmeter to the negative terminal on the battery. Connect the voltmeter to the M terminal on the controller. Push down on the golf cart pedal. A clicking sound should be heard. The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not.
Why is my cart not starting?
If your cart doesn’t start even when your batteries are full, and no clicking sound comes from the solenoid, it means your solenoid is defective or accelerator. If you hear a distinct clicking sound, this means that there is nothing wrong with solenoid as it allows power to flow to the controller.
What is the third pin on a club car charger?
There are several sources for a specific club car charger, and you need to find out what suits your cart best. For the external charger, it is the third pin that is connected with the negative of the charger or 3-pin plug.
How to reset club car OBC?
The best way to reset your club car OBC is first to switch off the key switch. Then you put your cart to neutral and then put tow run switch to the low position. After this, you should disconnect the negative of the battery terminal from the battery set.
How to tell if a golf cart is running?
The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly. If there is no clicking sound, then the solenoid is not allowing power to flow to your controller.
Why is a speed controller important in a golf cart?
Not only does it give you more acceleration and torque, but it can help maintain a constant speed and regulate the current to the motor to avoid whiplash from violent takeoffs.
How does a golf cart controller work?
It alters the power to the cart’s motor, thus allowing the user to control the speed and torque of their vehicle. The larger the controller, the more current it provides, allowing the cart to generate more power. While this does make the cart go faster, ...
What is the role of a golf cart controller?
The controller on your golf cart plays a very crucial role in its working. It controls the acceleration, torque and speed of your golf cart. So, without a working controller, your golf cart will drive unpredictably, and it will not maintain a constant speed. Despite it being so vital to the golf cart, not many people know much about how this device ...
What is the Alltrax XCT48500 500A?
Alltrax XCT48500 500A has thermal plastic ABS and PC510 enclosures, along with copper heat sinks. The device is compatible with various carts, and you will find standard connectors for Club Car, EZGo, Yamaha models.
What is Alltrax controller?
Alltrax has been one of the top go-to companies for controllers and electric vehicle systems for quite a while now and is known to have exceptional research, development and engineering.
Can a golf cart controller cause stress?
In addition, over-speeding can add extreme stress to the components of the cart. Golf cart controllers present you with several options, and each one can generate different output levels according to input voltages. The choice of the controller suitable to you depends entirely on the intended usage of the cart.
Does a controller make a cart go faster?
While this does make the cart go faster, the controller serves more than just this purpose. Regulating the speed prevents excess current and voltage from going to the motor, which otherwise can result in violent takeoff and whiplash. In addition, over-speeding can add extreme stress to the components of the cart.
What does it mean when a club cart is bad?
The club cart bad MCOR symptoms are commonly diagnosed as a erratic throttle jump. While pressing the pedal, if the club cart’s throttle moves smoothly from 0% to 100%, then the MCOR is ok.
How to tell if a golf cart is bad?
Club Car golf cart bad MCOR symptoms 1 However, if there are erratic movements, say like 20%, then 60%, and then 15%, and likewise despite keeping the pedal pressed with uniform pressure, the MCOR is giving trouble. It will never reach 100%. 2 If it takes too much time for the MCOR reading to move up, the MCOR is malfunctioning. 3 The cart will not get enough speed as the motor will not move as per requirement and movement hiccups of the cart indicate that the motor is not getting enough or erratic power signals. It is a sign of a bad motor controller output regulator or the MCOR.
What is the difference between MCOR and Club Car Precedent?
There is not much difference between installing MCOR on Club car DS and Club car Precedent. Club cart DS has MCOR1 or Carryall type controller, and the mounting is a bit different. However, this model of MCOR is not available anymore or sparingly available. Other types of MCOR are used while charging, and it needs to change ...
What is a MCOR in a club car?
What is an MCOR in a club car? The throttle device of any club cart is known as MCOR or motor controller output regulator. As the foot pedal is pressed, the impulse is read by the electric motor and works accordingly.
What happens if you don't press the accelerator on a MCOR?
However, if the desired speed is not reached despite pressing the accelerator, the MCOR causes problems. One needs to change or repair the MCOR if no other trouble is detected for the cart’s power loss. The MCOR may have corroded over time and require replacement.
Why does my cart not get enough speed?
The cart will not get enough speed as the motor will not move as per requirement and movement hiccups of the cart indicate that the motor is not getting enough or erratic power signals. It is a sign of a bad motor controller output regulator or the MCOR.
What is a MCOR2 throttle?
MCOR2. The MCOR2 throttle device is used in club car Precedent. Apart from the mounting and the input shaft as such, there is no significant difference with MCOR1. They are still available in the market as of date, however, sometimes the pedal group needs to be changed, or a conversion kit is used to fir them to the cart.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
How does an inductive throttle sensor work?
So you push the pedal down, and your inductive throttle sensor makes its first signal. This will activate the speed controller and solenoid. The way this works is a relatively low powered circuit is made with the low side of the solenoid.
The Importance of The Speed Controller
Speed Controller Functions
- In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. 1. Battery Current Limiter:This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage. 2. Motor Current Limiter:This can ...
Programming Your Speed Controller
- Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
Determining Your Power Rating Needed
- After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power provided by the controller will obvi…
Choosing The Right Controller
- Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
Final Thoughts
- As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…